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Iron Removal Media Filtration

DMX-065

Operational Instruction - Initial Filter Setup

Step-by-step Guide

Procedure For Initial Soaking of DMX-065 Filtration Media

Please FOLLOW the 9 steps below:

1) Place the DMX-065 into a filter

  • Ensure a minimum bed depth is as least 600mm, 700mm or more is recommended.

  • A Minimum of 40% of the bed depth is required as freeboard above the DMX-065.

2) Fill the filter to the top with water and add Sodium Hypochlorite Solution -Chlorine (12.5% solution) to the water and stir mix well (at the recommended rate of 10 liters of sodium hypochlorite per M3 of DMX-065, or 10 ml per 1 liter of DMX-065.) See the Calculator below for the Initial Chlorine Required for Soaking DMX-065 at Set up Stage

 

3) Soak for a minimum of 30 minutes (the longer the better).

 

4) Backwash the media whilst continually injecting the solution of Sodium Hypochlorite. The approximate backwash flow rate recommended being LV 30 to LV 35 m/hr. Ensure that the Chlorine level being injected is giving a residual chlorine level of approximately 1 ppm. Backwash until the manganese content falls to below 0.3 ppm and the backwash water becomes clearer.

 

5) Ensure the backwash rate is sufficient to lift the media bed so that the very fine material is completely removed from the media.

 

During the initial stages of the backwash, fines will be removed and the colour of the water will be dark. At the latter stages of the backwash, the water will become clearer. Backwash time will vary between 20 to 40 minutes.

 

The time it takes for the Manganese concentration to fall to below 0.3 mg/l varies. Check this level after 20 to 40 minutes, and if it is still too high check every 30 minutes.

 

SERVICE MODE

 

6) When the manganese level has dropped - fallen to below 0.3 ppm in the backwash mode and the backwash water becomes clear, place the filter system into SERVICE MODE.

 

7) Start the SERVICE mode-cycle whilst at the same time continually injecting Sodium Hypochlorite (chlorine) reducing the level of chlorine until a RESIDUAL Chlorine level of 0.1 to 0.3 ppm is reached (Please note the Service mode flow rate is slower than backwash rate.

 

8) When the filter water has reached a Manganese level of 0.03mg/l, check the residual Chlorine level and reduce the residual Chlorine level to between 0.1 to 0.3 ppm.

 

9) When the residual Chlorine level reaches 0.1 to 0.3 ppm and remains stable, the DMX-065 is ready for normal operation, continuous use.

Sodium Hypo Chlorite Dosing Calculation Sheet...

Sodium Hypochlorite Needed for First Soak Calculations..

Speed and Velocity/ Area Calculator For Filters...

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Physical Properties, Condition of Operation, and Packaging Information...

Independent Test Report..

Clients testimonies...

Comparison between DMX-065 and Manganese Green Sand

Design Guidelines...

Operational Instructions..

Download Data Sheet and Technical Information...

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Activated Carbon Media Filters

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